ISI Plast S.p.A in collaboration with Tetra Pak and Garc Ambiente SpA SB | Best Packaging 2026

Product overview. CON31 is a 30-litre container crafted from an innovative recycled polypropylene/polyAl composite, developed in partnership with Tetra Pak and Garc Ambiente. Designed for healthcare and industrial applications, it combines strength and safety with sustainability, consuming over 30% less energy than virgin plastic.

Innovation. CON31 stands out by transforming PolyAl – a material recovered from post-consumer beverage cartons, comprising plastic and aluminium – into a high-performance industrial container. This collaboration merges material innovation, industrial scalability, and significant energy savings compared with conventional virgin plastics.

Materials used. CON31 is produced using recycled PolyAl to reduce waste and virgin plastic, combined with polypropylene for robustness and chemical resistance. The PP/PolyAl composite delivers a balance of sustainability, mechanical performance, and safety, achieving more than 30% energy savings in production.

Technologies. The process begins with recycling beverage cartons, separating the PolyAl fraction and converting it into recycled pellets. These are compounded with polypropylene and processed via injection moulding, ensuring precision, durability, and consistent quality at industrial scale.

Environmental benefits. By using recycled PolyAl, the container turns a complex post-consumer fraction into a valuable resource while reducing reliance on virgin plastics. Life Cycle Assessment (LCA) data demonstrate over 30% lower energy consumption compared with equivalent products made from virgin plastic, thereby reducing environmental impact and actively promoting circular economy principles.

Benefits for end users. The container offers the same strength, safety, and reliability as virgin plastic solutions, suitable even for hazardous or medical waste. The use of certified recycled materials enables a lower environmental footprint without compromising performance, quality, or operational processes.

Communication advantages. The packaging enhances communication with the customer through a clear, functional design that conveys both safety and sustainability.