OTS Assembly | Cosmopack 2022

OTS Assembly, present with its trusted Taiwanese partner YU-HAO, exhibits a powder compacting machine with an innovative process in the cosmetics sector. Constantly working in the field of research and development, it proposes itself as a partner for all companies that wish to automate their processes and want to integrate a high degree of innovation into them.
One of the latest solutions concerns a modular assembly line made to meet the specific needs of Intercos, a well-known Italian multinational founded in 1972 by Dario Ferrari, with whom a strategic asset in the cosmetics sector has been consolidated for years.  

The line, designed to insert cosmetic wafers inside packaging, allows endless possibilities of adaptability of the module with respect to shapes, colors and impressions of the treated product. Sized for packaging with pods from 1 to 4 colors with a maximum capacity of 2400 pcs/h, it foresees a main transport system with suction belt where all the operations are carried out in succession: packaging loading, pods deposit and final quality control. Waffle handling is carried out by means of stacked trays managed by servo-controlled manipulators. The final quality control is performed by a dedicated vision system and both sides of the machine are equipped with a touch screen operator panel.

The robot guidance operations are carried out by means of very high resolution cameras and high-tech lighting systems chosen from two leading brands such as Epson and Keyence. Naturally, everything is shared entirely with Intercos.

The added value that this innovative line brings to the assembly process is linked not only to the high productivity, but also to the high quality in the alignment of the wafers in the packaging, requested by the end customer.