ABB remanufacturing gives new life to old robots
For more than 25 years, ABB has been refurbishing and upgrading discontinued robots to give them a second lease of life and avoid having to scrap them prematurely. Thousands of robots (as well as peripheral units such as controllers and manipulators) have been remanufactured as part of the environmental commitment pursued by ABB at all its facilities.
“We not only fix faulty parts, we completely remanufacture our robots using original ABB design plans, specifications and dimensional data. This guarantees that the robots offer the same levels of quality, performance, durability and safety as a new ABB robot,” said Jan Borsky, Sales Manager of ABB’s Global Remanufacture & Workshop Repair Centers. “We have one of the largest inventories of pre-owned and reconditioned robots across the world, with 400 robots of various types in stock for sale, and currently the demand for refurbished robots is so high that we have more than one robot leaving our Ostrava facility every working day.”
Before being labelled as an ABB-certified remanufactured robot, every second-hand unit undergoes rigorous checks, including a detailed inspection and a minimum 16-hour functioning test. Each remanufactured robot comes with a two-year warranty and buyers enjoy the same level of support from local service teams, including installation and training, as they would with the purchase of a new robot.
Each remanufactured robot can also be upgraded to the latest controller, which unlocks new functionalities such as ABB Ability Connected services or the latest version of RobotStudio®, ABB’s simulation and offline programming software. Upgrades can also unlock the potential of collaborative robotics, with ABB’s SafeMove software providing businesses with the opportunity to enable robots to work alongside operators without the need for extensive guarding. This helps to cut both the cost of an installation and the overall footprint, ideal for locations where space is at a premium.
“Customers across the world are benefiting from giving old robots a new lease of life,” added Borsky. “Updating their robots with the latest technologies has helped boost flexibility and productivity, and by extending the lifetime of their robots, has helped maximize their return on investment. We’ve also helped existing robot customers who wanted to add additional robots to their existing production line but found that the specific model they needed had been discontinued. We sourced and installed a remanufactured model, so the business could continue to benefit from long-term efficiencies in maintenance, spare parts and staff training.”
ABB’s network of global remanufacturing facilities includes centres in Ostrava in the Czech Republic, Auburn Hills in Michigan and Shanghai in China, as well as local remanufacturing service centres in Brazil, Mexico, Germany and Vietnam.
